Foam Inserts

Make sure your product arrives safe and intact

Our Expertise

Aerpak uses a number of different foams and packaging solutions. Each designed to meet your specific need and budget. Our XLPE two-tone foam is a great way to protect your product and deliver quick tool control and QA. It is also a great way to show off your brand and company colors.

Vast Foam Options

Polyethylene foam is one of the most popular packaging foams and offered here at Aerpak. It is a closed-cell foam and offers great shock absorption and insulation. This style of foam is great for large production runs and prototyping. It comes in a variety of densities and thicknesses and is all customized locally in our warehouse.

Our Promise

Custom foam inserts are an essential element for any business looking to protect their products, reduce returns due to damage, and improve customer satisfaction through safe, secure, and attractive packaging solutions. Small or Large, Simple or Complex, Aerpak has you covered.

KEY FEATURES:

Material Flexibility: Available in various foam types such as polyethylene, polyurethane, or EVA foam, each offering different levels of cushioning, durability, and resistance to environmental factors like moisture or temperature changes.
Customized Design: The inserts are custom-cut using advanced techniques like die-cutting or CNC routing to match the exact contours of your products. This precision ensures that every item, regardless of its complexity or fragility, is securely nestled within the insert.
Shock Absorption: The foam is designed to absorb shocks and vibrations, protecting delicate or sensitive items from impacts during shipping or handling.
Lightweight and Durable: While providing excellent protection, foam inserts are lightweight, which helps reduce overall shipping costs without compromising the integrity of the product protection.
Presentation and Branding: Beyond protection, custom foam inserts can enhance the presentation of your products. The foam can be color-matched to your brand or designed to showcase the product in an aesthetically pleasing way when the packaging is opened.
Versatility: Suitable for a wide range of products, from electronics and medical devices to delicate glassware or custom machinery parts. The foam can be designed to accommodate multiple components within a single package, with sections or layers for each item.

Common Applications:

Electronics: Protect sensitive components or devices from static, shock, and vibration.
Fragile Goods: Provide cushioning for glass, ceramics, or other breakable items.
Tools and Equipment: Secure heavy or oddly-shaped tools, ensuring they stay in place and are easily accessible.
Luxury Goods: Enhance the unboxing experience for high-end products like watches, jewelry, or collectibles.